New Products

D2-5AX

 


Easily automated mid-sized 5-axis machining center affordable universal machining

 

D2-5AX is equipped with a acceleration/deceleration conveyance system design optimized for a minimal cycle time and has a structure that allows an easy access to robots and AWC, showing excellent performance in mass production.
In addition, it is equipped with the processing software technology developed by Hwacheon to provide improved productivity and accuracy as well as excellent processing quality.

 

    

Main features


 

High-productivity

①  High acceleration / deceleration: 0.7G
②  Tool to Tool time : 1.8sec
③  A wide range of high performance spindles
      (12,000 / 14,000 / 20,000 / 24,000 rpm)
④  Hydraulic table clamping system on B and C axes for high rigidity

 

5-axis Machining Solution

①  Optimized system centered on rotary axis to improve the accuracy of processing with 5-axis (HRCC II)
②  It is possible to select various types of tables to minimize interference
③  High-precision rotary table 0.0001 ̊ res.

 

Enhanced User Convenience

①  Structure that facilitates robot and AWC applications (Right side or Front)
②  Can select chip conveyer installation direction (Left or Back)
③  Automatic ceiling opening / closing system for convenient use of a crane

④  Excellent work accessibility

 

 

Specifications

 

Item Unit D2-5AX
  Stroke (X / Y / Z) mm (inch) 650 / 500 / 500 (25.59 / 19.69 / 19.69)

  Tilt angle (B) / Rotation angle (C)

deg. -30 ~ +110 / 360
  Rapid Speed (X / Y / Z) m/min (ipm) 36 / 30 / 30 (1,417 / 1,181 / 1,181)
  Rapid Speed (A / C) rpm 25 / 25
  Feed (X / Y / Z) m/min (ipm) 24 / 24 / 24 (944 / 944 / 944)
  Table Size mm (inch) Ø600 (Ø23.62)
  Table Loading Capacity kgf (lbf) 500 (1,102)
  Max Spindle Speed rpm 12,000 (STD) 14,000 20,000 24,000
  Spindle Motor kW (HP) 37 / 18.5 (50 / 25) 37 / 22 (50 / 29) 37 / 18.5 (50 / 25)
  Max Torque Nm 250 303 221
  Type of Tool Shank - BBT-40 (OPT: CAT-40, HSK-A63, SK-40) HSK-A63
  Tool Storage Capacity ea 30 (OPT: 40, 60)
  Floor Space (L x W x H) mm (inch)

3,700 x 3,523 (145.67 x 138.7)

[Mesh-drum Type: 4,413 x 3,523 (173.74 x 138.7)]

NC Controller Fanuc 0i-MF (OPT: Fanuc 31i-B5)

 

 

 

Mounting software


 

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)

 

 

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

 

 

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

 

 

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

 

 

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.

 

 

Hwacheon Thermal Displacement Control System

"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"

HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.

 

 

Hwacheon Rotation Center Calibration System (OPT)

"Completes Complex 5-axis process with one-time setup"

The HRCC  is used to calibrate and optimizethe rotation center of 5-axis machining equipment. By optimizing the rotation center, then managingand loading the relevant data, you can minimize the possibility of errors during 5-axis machining.

 

 

Monitoring Solution of Real-time Operational Status (OPT)

"Real Time Operating Status Monitoring Solution"

· Monitoring system for the User's factory machine management
· User can always check the status of the machine utilizes a smartphone

 

 

 

 

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