New Products

SMART CORE

 

Smart Core for 3+2-axis Slide Core and Incline Core Machining "Easier Than" 3-axis Machining

 


SMART CORE provides a solution consisting of interactive automatic CAM, interference detection, tool and machining database and index table and makes complex 3+2-axis CAM tasks easy via its intuitive automatic functions.

It checks for interferences and collisions prior to machining through a precise simulation equivalent to actual machining and provides a safe and convenient machining environment that can machine the core in every process with one-time setting.

 

    

Main features


 

SMART Solution

①  Convenient automatic CAM
②  Simple machining preparation

③  Prevention of Interferences and collisions

 

Compact Index Table

①  Equipped with the high-precision curvic coupling for reliable roughing
②  Compact design among the same class, which minimizes interferences by tools, holders, etc

 

Machining Stability Ensured

①  Stable machine structure (Outstanding rigid base and column structure ensured)
②  Bridge type structure for machining precision
③  High rigid roller LM guide for every axis

 

 

Specifications

 

Item Unit SMART CORE
  Stroke (X / Y / Z)

mm (inch)

1,050 / 600 / 550 (41.34 / 23.62 / 21.65)
  Stroke (B / C) deg. -30 ~ +120 / 360
  Rapid Speed (X / Y / Z) m/min (ipm) 36 / 36 / 36 (1,417 / 1,417 / 1,417)
  Feed (X / Y / Z) mm/min (ipm) 1 ~ 24,000 (0.04 ~ 945)
  Table Size mm (inch) 1,200 x 600 (47.24 x 23.62)
  Table Loading Capacity kgf (lbf) 800 (1,764)
  Max. Spindle Speed rpm 20,000 (STD) 14,000 24,000
  Spindle Motor kW (HP) 37 / 18.5 (50 / 25) 37 / 22 (50 / 30) 37 / 18.5 (50 / 25)
  Type of Spindle Taper Hole - MAS-403 BBT-40 (OPT: CAT-40, HSK-A63, SK-40) HSK-A63
  Tool Storage Capacity ea 30
  Floor Space (L × W x H) mm (inch) 3,950 x 4,180 x 3,117 (155.51 x 164.57 x 122.72)
NC Controller Fanuc 31i-B

 

 

 

Mounting software


 

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)

 

 

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

 

 

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

 

 

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

 

 

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.

 

 

Hwacheon Thermal Displacement Control System

"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"

HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.

 

 

Hwacheon Rotation Center Calibration System (OPT)

"Completes Complex 5-axis process with one-time setup"

The HRCC  is used to calibrate and optimizethe rotation center of 5-axis machining equipment. By optimizing the rotation center, then managingand loading the relevant data, you can minimize the possibility of errors during 5-axis machining.

 

 

Monitoring Solution of Real-time Operational Status (OPT)

"See everything everywhere"

· Monitoring system for the User's factory machine management
· User can always check the status of the machine utilizes a smartphone

 

 

 

 

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