New Products

M4-5AX

 

High-rigid 5-axis machining center specialized for hard-to-machine materials

 

M4-5AX is a 5-axis machining center that is specialized for machining difficult-to-cut parts that require simultaneous 5-axis machining with a high-precision, high-rigid rotary table that is developed with Hwacheon's technology. Its high-rigid structure and high-performance spindle combined with Hwacheon's 5-axis software technology allow precise and efficient machining of products with complex shapes and offer satisfactory machining environment.

 

    

Main features


 

Upgrades for Enhanced Machining Performance

①  Three LM Guides for X Axis
②  High-rigid LM guide for X,Y-axes
③  Twin drive structure for Y axis and 6 LM blocks
④  Application of scale feedback for all axes
⑤  High loading capacity (1200 kgf)

 

5-axis Machining Solution

①  HwacheonRotation Center Calibration System (HRCC II)
②  0.0001˚ high-precision rotary table
③  Twin drive structure for A axis to minimize distortion
④  Application of rotary table cooling system

 

Enhanced User Convenience

①  Convenient accessibility to work area
②  Automatic ceiling opening/closing system
③  Rapid chip discharge structure
④  Can select chip conveyer installation direction (left/right)

 

 

Specifications

 

Item Unit M4-5AX

  Stroke (X / Y / Z)

mm (inch)

950 / 1,000 / 650 (37.4 / 39.37 / 25.59)
  Tilt angle (A) / Rotation angle (C)

deg.

±120 / 360

  Rapid Speed (X / Y / Z)

m/min (ipm) 36 / 36 / 30 (1,417 / 1,417 / 1,181)

  Rapid Speed (A / C)

rpm 20 / 35

  Feed (X / Y / Z)

m/min (ipm) 24 / 24 / 24 (944 / 944 / 944)

  Table Size

mm (inch) Ø800 x 630 (Ø31.5 x 24.8)

  Table Loading Capacity

kgf (lbf) 1,200 (2,645)

  Max Spindle Speed

rpm 12,000 (STD) 8,000 (High Torque) (OPT)

  Spindle Motor

kW (HP) 30 / 25 (40 / 34) 55 / 30 (74 / 40)

  Type of Tool Shank

- MAS-403 BBT-50 (OPT: CAT-50, HSK-A100, SK-50)

  Tool Storage Capacity

ea 30 (OPT: 60)

  Floor Space (L x W x H)

mm (inch)

5,126 x 6,336 x 4,252 (201.81 x 249.45 x 167.4)

[60Tool: 5,126 x 6,570  x 4,252 (201.81 x 258.66 x 167.4)]

NC Controller Fanuc 31i-B5

 

 

 

Mounting software


 

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)

 

 

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

 

 

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

 

 

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

 

 

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.

 

 

Hwacheon Thermal Displacement Control System

"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"

HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.

 

 

Hwacheon Rotation Center Calibration System (OPT)

"Completes Complex 5-axis process with one-time setup"

The HRCC  is used to calibrate and optimizethe rotation center of 5-axis machining equipment. By optimizing the rotation center, then managingand loading the relevant data, you can minimize the possibility of errors during 5-axis machining.

 

 

Monitoring Solution of Real-time Operational Status (OPT)

"See everything everywhere"

· Monitoring system for the User's factory machine management
· User can always check the status of the machine utilizes a smartphone

 

 

 

 

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