Machining Centers - D3-5AX

D3-5AX
Optimized for Automation / Table size Ø800 mm, 5-Axis Vertical Machining Center for Parts Machining

D3-5AX is optimized for mass production based on the acceleration/deceleration feed system designed to minimize the cycle time and an easy access structure for robot and automatic workpiece changer.

Rigid and accurate machining is ensured with a high performance in-house designed spindle. Cooling of the spindle and frames minimizes thermal deformation to ensure high precision during long-time machining.

Hwacheon software installed on the machine improves productivity and precision, provides better machining quality compared to existing 5-axis machining centers.

     

For machining becoming more complex and precise

5-Axis machining drastically reduces cost, time, and error in the setting stage by machining complex shaped parts that require multiple processes in one-setting.It also greatly improves productivity and machining quality by minimizing tool length, maintaining optimal cutting speed, and using side and bottom surfaces of the tool.

Reasonable 5-Axis Machining Solution

Selectable “Simultaneous 5-Axis”, “4+1 Axis” options

A standard 5-Axis is “Simultaneous 5-Axis” in which 5 axes operate simultaneously which is relatively expensive. However, most 5-Axis workpieces can be done with “4+1 Axis”
In D2-5AX, customers may choose between “Simultaneous 5-Axis” and “4+1 Axis” based on their best cost-effectiveness needs.


Simultaneous 5-Axis Machining
- 5 axes operate simultaneously during machining
4+1 Axis Machining
- One of the linear axis or the rotational axis is fixed during machining

Stable and rapid feed system

Satisfying Speed and Rigidity

For high productivity, it is necessary to have a rapid feed system, but if the frame structure cannot support the feed system, the rigidity of the machine will be weakened, affecting the machining quality.
D2-5AX secures machining stability through Hwacehon’s own casting technology developed for more than half a century and a stable base, column frame, and gantry structure made of the best raw materials, and greatly shortens non-cutting time with very fast acceleration/deceleration performance.

 


0.7 G
Acceleration/deceleration
30 / 30 / 30 mm/min
Rapid Feed (X / Y / Z)

Various Magazine Types

Various types of tools
Sufficient number of tools


Types of Tools
BBT-40
(Standard)
CAT-40
HSK-A63
SK-40

Max Number of Tools
30 ea
(Standard)
40 ea
60 ea

Are you still hesitant about 5-Axis Machining?

‘First-time’ is difficult for everyone

Although there are clear advantages of 5-Axis machining, purchasing a 5-Axis machine for the first-time may be a big challenge. Machining methods, cost, tool selection, and operation methods may not be familiar. 

​Hwacheon can be your strong partner who understands the reasons for your hesitation and willing to offer optimal solutions. We do not only provide excellent machines, but also suggest the most suitable model for the customer's exact workpiece. Hwacheon's machining experts conduct tests for your workpiece and check the actual machining quality, and suggests optimal machining path and tools. Of course, training on machine and software are done as well.

Machine Specification
※ AWC : Automatic Workpiece Changer
Item D3-5AX
12K 14K 20K 24K
Travel        
X-axis Stroke mm 800 800 800 800
Y-axis Stroke mm 650 650 650 650
Z-axis Stroke mm 575 575 575 575
B-axis Tilting Angle deg -10 ~ +110 -10 ~ +110 -10 ~ +110 -10 ~ +110
C-axis Rotation Angle deg 360 360 360 360
Distance from Table Surface
to Spindle Gauge Plane
mm 200 ~ 775 200 ~ 775 200 ~ 775 200 ~ 775
Distance from X-axis guide Top Surface
to the center of the spindle
mm 193 193 193 193
Table          
Working Surface mm Ø800 Ø800 Ø800 Ø800
Table Loading Capacity kgf 600 600 600 600
Table Surface Configuration
(T slots W x P – No. of slots)
mm 18 x 80 / 5ea 18 x 80 / 5ea 18 x 80 / 5ea 18 x 80 / 5ea
Spindle          
Max Spindle Speed rpm 12,000 14,000 20,000 24,000
Spindle Motor kW 37 / 18.5 37 / 22 37 / 18.5 37 / 18.5
Type of Spindle Taper Hole - BBT-40 BBT-40 BBT-40 BBT-40
Spindle Bearing Inner Diameter mm Ø70 Ø70 Ø70 Ø70
Type of Spindle - Built-in Motor Built-in Motor Built-in Motor Built-in Motor
Method of Spindle Lubrication - Grease Oil-jet Oil-jet Oil-jet
Method of Spindle Cooling - Jacket Cooling
(Oil Cooler)
Jacket Cooling
(Oil Cooler)
Jacket Cooling
(Oil Cooler)
Jacket Cooling
(Oil Cooler)
Feedrate          
Rapid Traverse
(X / Y / Z)
m/min 30 / 30 / 30 30 / 30 / 30 30 / 30 / 30 30 / 30 / 30
Rapid Traverse
(B / C)
rpm 25 / 25 25 / 25 25 / 25 25 / 25
Motor          
Servo Motor
(X / Y / Z)
kW 7 / 4 / 4 7 / 4 / 4 7 / 4 / 4 7 / 4 / 4
Servo Motor
(B / C)
kW 14.8 / 20 14.8 / 20 14.8 / 20 14.8 / 20
Coolant Motor
(Spindle / Chip Flushing)
kW 0.6 / 0.6 0.6 / 0.6 0.6 / 0.6 0.6 / 0.6
Spindle Cooler
(50 / 60 Hz)
kW 2.8 / 3.2 2.8 / 3.2 2.8 / 3.2 2.8 / 3.2
ATC          
Type of Tool Shank - BBT-40
(Opt.: CAT-40 / HSK-A63 / SK-40)
BBT-40
(Opt.: CAT-40 / HSK-A63 / SK-40)
BBT-40
(Opt.: CAT-40 / HSK-A63 / SK-40)
HSK-A63
Type of Pull Stud - MAS P40T-1 (45°) MAS P40T-1 (45˚) MAS P40T-1 (45°) MAS P40T-1 (45°)
Tool Storage Capacity ea 30
(Opt.: 40, 60)
30
(Opt.: 40, 60)
30
(Opt.: 40, 60)
30
(Opt.: 40, 60)
Max. Tool Diameter
(with / without Adjacent Tools)
mm Ø80 / Ø130 Ø80 / Ø130 Ø80 / Ø130 Ø80 / Ø130
Max. Tool Length mm 300 300 300 300
Max. Tool Weight kgf 8 8 8 8
Method of Tool Selection - Memory Random Memory Random Memory Random Memory Random
Power Sources          
Electric Power Supply kVA 70 70 70 70
Compressed Air Supply (Pressure) - 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7
Tank Capacity          
Spindle Cooling / Lubrication 50 / 6 50 / 6 50 / 6 50 / 6
Coolant 528.5 528.5 528.5 528.5
Machine Size          
Height mm 3,613 3,613 3,613 3,613
Floor Space
(L x W)
mm 4,602 X 4,022 4,602 X 4,022 4,602 X 4,022 4,602 X 4,022
Weight kgf 15,580 15,580 15,580 15,580
NC System - Fanuc 0i-MF Plus
(Opt.: Fanuc 31i-B5 Plus)
Fanuc 0i-MF Plus
(Opt.: Fanuc 31i-B5 Plus)
Fanuc 0i-MF Plus
(Opt.: Fanuc 31i-B5 Plus)
Fanuc 0i-MF Plus
(Opt.: Fanuc 31i-B5 Plus)
  • LINE UP
  • A/S REQUEST